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Thermopiles

Thermopiles

Thermopiles

Thermopiles are used for contactless temperature sensing. The function of a thermopile is to transfer the heat radiation emitted from the object to a voltage output. The output is in the range of tens or hundreds of millivolts. Thermopiles work as sensors or generators.

What is the principle of thermopile?

A thermopile detector works on the principle of the thermoelectric effect, whereby a voltage is generated from the temperature difference between two dissimilar metals.

What are thermopiles made of?

The thermocouple materials used in thermopiles are usually bismuth and antimony, which have a relatively high thermoelectric coefficient (a measure of the magnitude of the induced voltage in response to the temperature difference).

Are thermopiles and thermocouples the same?

The main difference between Thermocouple and Thermopile is their method of measurement. The thermocouple is a thermoelectric instrument, while the thermopile is an instrument that modifies thermal energy into electrical output.

How long does a thermopile last?

Thermopile sensors don't have a specific life expectancy or degradation rate. As long as they are used correctly and maintained properly, thermopiles can last for years or even decades and remain in good working condition.

What is the advantage of thermopile?

Thermopile temperature sensors offer the advantage of non-contact temperature measurement, which has made them more popular than traditional contact-type temperature sensors. These sensors use infrared (IR) radiation for heat transfer, and are commonly used in portable devices such as infrared thermometers.

How many volts does a thermopile produce?

A thermopile is used for a standing pilot system and generally produces around 600-750 millivolts. This voltage is used by the gas valve to keep the pilot valve solenoid internal to the main gas open and also provides the voltage needed to run the gas valve and safeties.

Can you clean a thermopile?

Cleaning the Thermopile To quickly clean your thermopile, turn off the gas supply. With the help of a stainless steel brush and fine-grit sandpaper, you can scrub off as much piled up soot as possible.

How much power does a thermopile produce?

Thermoelectric generators have been developed to harness some of this lost energy and produce up to 750W (about 1hp) of useful power. While these incredibly durable solid-state devices are useful, they tend to require high cost materials.

Do all gas fireplaces have thermopile?

All gas fireplaces, except those with electric ignition, have a pilot to start the flame. The pilot will not work without a thermopile or thermocouple. There would be no light that ignites the burner.

How do you replace a thermopile?

And the way you remove it is you pinch it or just pull it from one side and it'll come off the next

How do you test a thermopile?

Make sure the unit on/off switch wall switch while thermostat or remote is in the off position to

What causes a thermopile to fail?

If the thermopile does not generate the correct voltage, the heater may fail to provide you hot water. So, this is what the thermopile voltage low error means. The error means the thermocouples in the collection cannot generate enough current to power the control panel that we mentioned.

How much does it cost to replace a thermopile?

The part is rather small and inexpensive, but replacing it requires the expertise of a professional plumber for safety reasons. Having a thermocouple replaced usually costs $125-200, while the part itself is about $15-25.

Does cleaning a thermocouple help?

Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up. Cleaning a thermocouple is not a fix for an issue, such as inaccurate readings.

How does a thermopile generate electricity?

It is composed of several thermocouples connected usually in series or, less commonly, in parallel. Such a device works on the principle of the thermoelectric effect, i.e., generating a voltage when its dissimilar metals (thermocouples) are exposed to a temperature difference.

What causes low thermopile voltage?

You get the blinking red code that lets you know that means thermopile voltage low. The most common situation that causes this problem is a bad thermopile. Check to see if it is bad. Otherwise, if you live in a high windy area, you might have this problem.

Are thermopiles interchangeable?

Watch out: thermopiles and thermocouples are not interchangeable. When replacing a temperature sensing device like a thermocouple or thermopile, you should be sure to purchase the proper part.

How many millivolts do you need to open a gas valve?

Under load 550 is good. Alot of valves require min. 350mv to open burner.

How many millivolts should a thermocouple read?

The normal millivolt output is 25 to 35 millivolts; on some, you may even get up to 35. The other part of this safety pilot system is the electromagnet (power unit). It is if you will the LOAD and we can say the thermocouple is the SOURCE.

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